Electric
Envelope Kilns 2350F/Cone 11
Since its introduction more than three decades
ago, the UNIQUE Envelope Kiln has proved its practical
usefulness in the firing of the world's most valued
ceramic articles.
Available in a full range of sizes up to 120 cubic
feet, this patented kiln design provides for high
production in a minimum floor space. Special sizes
and larger units are available as custom models.
Standard models are available for 2000F for lower
decorating firing, or 2350F high fire.
The Envelope Kiln rolls on tracks to envelop ware
placed on either of two stationary beds. This
design innovation, with completely accessible
fixed beds, permits rapid loading or unloading
of one bed while the other is being fired.
Total accessibility and the elimination of ware
movement with the
fixed bed design result in:
-
optimized setting density
- minimum
kiln furniture requirements
- fast
turn around time low breakage losses for even
the most delicate materials.
Heating coils are distributed over walls, doors,
and beds. Firing is, therefore, rapid and uniform.
Firing schedules may be easily adjusted from one
cycle to the next as sales and production demands
vary.
The usual decorating temperature for ceramics
and glass are
attained in less than three hours. High temperature
firing, sintering, or calcining times will depend
on maximum temperature and loading.
For higher firing temperatures and gas or oil
units, ask for
literature on Car Bottom/Shuttle kilns.
Exterior - Rugged shell of steel plate, welded
and reinforced with
structural steel members to form a durable, integral
unit, finished in heat resistant paint.
Interior - Lining of walls, beds, and arch roof
consists of high quality refractories and multilayer
insulation rated to 2600F.
Door - Two swing type doors, with covered observation
ports,
constructed to seal in heat. Jambs and hinges
fabricated of steel
plate with heavy duty vise type door clamps.
Controls - Unless otherwise specified, units are
supplied with a
single program, six ramps/six soaks programmable
controller.
Electrical - U.L. and F.M. listed electrical components.
Electrical
wiring includes porcelain insulator feed throughs,
heat resistant
ultraboard terminal boards with heavy duty, lug
type wire
connectors. Easy access, vented sheet metal terminal
covers.
Heating Elements - Coils distributed in flared-slotted
grooves on
the walls, doors and beds, designed for uniform
heating and long
service life.
Kiln - Supplied complete with two adjustable,
refractory lined, steel dampers on the crown,
two stationary beds with connecting track, and
ball bearing V-groove track wheels mounted on
kiln. System
ready for operation after connection to power
supply in accordance with instruction manual supplied
and data shown on kiln rating plate.
Specifications
Installation
Requirements
(Purchaser provisions)
-
Adequate kiln building and foundation with clear
access for location of kiln.
- Necessary
electrical services for operation of kiln.
- Connection
of utilities to kiln in compliance with
applicable codes.
- Hoods,
stacks or vents in building roof to exhaust
waste heat and products of combustion.
- Envelope
Kilns are provided ready for operation after
purchaser connection to rated power supply (as
shown in items 2 through 8) and provision for
waste heat exhaust.
Optional Extras
Computerized process control systems and data
recorders.
Multiple temperature zone control systems.
Motorized kiln mover.
Motorized dampers.
Kiln furniture.
Energy efficient ceramic fiber lining.
Low maintenance silicon carbide heating elements.
Identical sizes and features also available in
shuttle kiln
configuration.
INSTALLATION SCHEMATIC
1.Kiln circuit breaker control panel (provided
as standard
equipment).
2.Optional temperature control instrumentation,
automatic
shut-off, alarm systems, etc.
3.Wall panel boards of 3/4 inch plywood or equivalent.
4.Main safety disconnect switch, sized and fused
for kiln
electrical rating.
5.Bed heating element safety disconnect switches
(two
required).
6.Hard conduit feeds for each kiln bed.
7.Flexible conduit, sized for conductors required
by kiln.
8.Hood, if required, for natural or forced draft
exhaust.
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